Conveyor
Installation and Maintenance

We specialize in turnkey conveyor system installation and conveyor maintenance, including sorters and other material handling solutions, to keep your operations running smoothly and efficiently. Poorly executed conveyor installation can lead to misalignment, excessive wear and tear, unexpected breakdowns, and costly shut downs. That’s why we focus on precision, reliability, and long-term performance from day one.

Nationwide Services installs and services a wide range of conveyor types, including MDR (Motorized Driven Roller), conveyor belt systems, live roller, chain, slat, spiral, pneumatic, power & free, overhead, gravity, and skate wheel conveyors. Our experienced team understands how conveyor components—from conveyor frames, idlers, and sprockets to drive motors, drive pulleys, and tail pulleys—must work together to keep material flow consistent and predictable.

We work at floor level, on mezzanines, and with hanging conveyor configurations, adapting to the unique layout and types of materials your facility handles. Beyond installation, we provide ongoing support so that moving parts, belt tension, belt tracking, and safety devices stay within manufacturer’s recommendations.

Installation and Maintenance Services for Every Conveyor Application

Our conveyor services cover the full lifecycle of your equipment:

Turnkey conveyor installation for new systems and expansions
Modifications and reconfiguration of existing lines
Repair, replacement, or rework of motors, belts, rollers, and guarding
Support for sortation systems, including tilt-tray and shoe sorters

During installation, we focus on:

Proper belt tracking to prevent slippage and misalignment
Correct splicing and belt tension to avoid excessive wear
Secure fastening of all parts of the conveyor, including supports, fasteners, and guards
Integration of electrical components and controls to support reliable conveyor operation

For maintenance, we help build a structured maintenance program that includes regular lubrication, cleaning to prevent buildup, and regular inspections aligned with the manufacturer’s recommendations and internal maintenance schedule. The goal is simple: minimize downtime, avoid costly repairs, and extend the lifespan of your conveyors.

Recent Material Handling Work:

Our material handling and conveyor projects include large, complex systems in high-volume operations:

9,500’ MDR, belt, and case conveyor, 4 palletizers, 10 spirals, 5 stretch wrappers, and an 80,000 sq ft mezzanine
7,000’ MDR and belt conveyor, 2 cross-belt sorters, 24 destination chutes, and a 30,000 sq ft mezzanine
1,700’ of sorter track, 530 belt tray carriages, and 47 spirals
7,200’ MDR, belt, and case conveyor, 3 palletizers, 6 spirals, 4 stretch wrappers, and a 63,300 sq ft mezzanine
Replace (2) extendos and rework grating platform, demo conveyor loop, install 500’ powered conveyor loop, (37) 20’ gravity conveyors, (37) gravity conveyor bridges, relocate 5 crossovers, and install (10) new bollards
6,144’ of conveyor (256’ per cell), (48) 32’ tilt tray beam tracks, (24) operation platforms, (16) box lifters, (8) packout stations, and (24) HMI frames

From small retrofits to full conveyor system builds supporting full load operations, we understand how each project impacts your overall uptime and throughput.

Why Choose Nationwide Services to install your
Conveyor System?

Specialized Installation Expertise

We provide turnkey installation of conveyor and sorter systems, handling mechanical and structural work from start to finish. Our team understands how each element—from conveyor frames, idlers, head pulleys, and tail pulleys to drive pulleys and scrapers—affects system performance, safety, and reliability.

Precision Alignment and System Optimization

Proper alignment is critical for reducing spillage, avoiding buildup, and preventing unnecessary wear and tear. We perform detailed checks on:

By installing to exact specifications, we help you avoid slippage, jams, and premature component failure.

Seamless Collaboration

We work closely with your integrators, engineers, and automation teams, ensuring all mechanical and electrical components are correctly installed, protected, and ready for programming. Our work supports your broader maintenance procedures, safety standards, and operational goals.

Onsite Commissioning Support

Our team is present during system testing and commissioning to address any mechanical or electrical adjustments. We assist with troubleshooting issues like misalignment, noise, or unexpected breakdowns, helping you reach stable conveyor operation quickly and safely.

Minimized Downtime and Maximum Efficiency

A structured approach to conveyor installation and regular maintenance keeps your maintenance tasks organized and your operation on schedule. By doing the job right the first time, we support higher uptime, smoother material flow, and fewer unplanned shut downs.

Our Detailed Process

1

Pre-Installation Preparation and Site Readiness

We streamline the installation process by:

This is where we work through the “table of contents” of your project—every step, from frame installation to final maintenance schedule, is mapped out ahead of time.

2

Mechanical Installation and Structural Assembly

We install and secure:

Correct placement and fastening of all conveyor components reduces vibration, excessive wear, and alignment issues down the road.

3

Electrical Installation and Power Integration

In collaboration with our electrical partners, we handle:

All work is completed to applicable safety standards, supporting both performance and compliance.

4

System Alignment and Verification

We perform:

At full load, the system must handle your types of materials without abnormal noise, vibration, or slippage. We verify that before you go live.

5

Commissioning Support and Adjustments

During system testing, we are onsite to:

Our focus is on achieving stable conveyor operation, reliable material flow, and a cleaner start-up with fewer warranty calls and costly repairs later.

Building a Strong
Conveyor Maintenance Program

Conveyor systems are an investment. A thoughtful maintenance program protects that investment and extends the lifespan of your equipment. We help your team design and implement:

By staying ahead of excessive wear, buildup, and minor defects, you reduce the risk of major failures and unplanned shut downs.

Case Study

A comprehensive material handling and Conveyor System Installation was executed at Coca-Cola’s New Jersey facility, significantly upgrading its operational capacity and efficiency. The project involved the Conveyor System Installation of an extensive 9,500 feet of Motorized Driven Roller (MDR), belt, and case conveyor systems, designed to streamline product movement throughout the plant. Key automation components included the integration of four high-capacity palletizers, ten spiral conveyors for vertical transportation, and five automated stretch wrappers to prepare goods for shipment. A major structural element of the project was the construction and integration of an 80,000 square foot mezzanine, substantially increasing usable floor space and optimizing the facility’s layout for enhanced workflow. This large-scale project provided Coca-Cola with a state-of-the-art, integrated conveyor and material handling solution.

FAQs: Conveyor Installation and Maintenance

What are the OSHA rules for conveyors?

OSHA requires conveyors to be guarded, clearly marked, and operated in a way that protects workers from pinch points, moving belts, and rotating parts. This includes proper guarding around head pulleys, tail pulleys, drive motors, and other moving parts, as well as lockout/tagout procedures during maintenance. We install and service conveyors with OSHA and other applicable safety standards in mind.

How can I ensure a successful conveyor installation?

A successful conveyor installation starts with planning. Key steps include:

Working with an experienced installation partner helps ensure each step is completed correctly and on schedule.

What factors should I consider when hiring a machinery moving and installation service?

Key considerations include:

The size, weight, and complexity of the industrial machinery
Impact on production lines and scheduling to reduce downtime
Space constraints, access points, and staging areas
Safety requirements and OSHA compliance
Coordination with your general contractor, engineers, and other providers

Working with an experienced installation partner helps ensure each step is completed correctly and on schedule.

What are the common problems encountered during conveyor installation?

Common issues include:

Addressing these early—with proper setup and verification—reduces startup problems and long-term breakdowns.

How often should conveyor systems be maintained?

Conveyor systems should be maintained according to a defined maintenance schedule, based on manufacturer guidelines, run time, environment, and load. Many operations use daily visual checks, weekly or monthly maintenance tasks, and more in-depth quarterly or annual inspections. The goal is consistent uptime with minimal surprises.

How often should cWhat are the common issues to look for during conveyor maintenance?onveyor systems be maintained?

During conveyor maintenance, watch for:

Belt fraying, cracking, or signs of excessive wear
Misaligned idlers or conveyor frames
Loose fasteners or damaged guards
Build-up at transfer points and under scrapers
Unusual noise from drive pulleys, bearings, or drive motors

Catching these issues early keeps systems running reliably and helps prevent more serious failures.

Ready to Optimize Your Conveyor System?

If you’re planning a new conveyor system, upgrading an existing line, or looking to strengthen your conveyor maintenance and maintenance program, Nationwide Services can help.

Schedule a discovery call or email a Project Manager today to discuss your project, your goals, and how we can support safer, more efficient conveyor operation across your facility.

Conveyor Installation and Maintenance