(502) 589-3388

Conveyor
Installation and Maintenance

We specialize in turnkey Conveyor System Installation and maintenance, as well as sorters and other material handling solutions, ensuring your operations run smoothly and efficiently. We understand that poorly installed systems can lead to costly disruptions, which is why we focus on precision and reliability.

We offer comprehensive services for a wide range of conveyor types, including MDR (Motorized Driven Roller)
Belt, Live Roller, Chain, Slat, Spiral, Pneumatic, Power & Free, Overhead, Gravity, and Skate Wheel conveyors. Our expertise extends to the installation of these systems at floor level, on mezzanines, and even hanging conveyor configurations, adapting to the unique layout of your facility.

Beyond installation, our maintenance services include replacing or reworking motors, belts, rollers, and guarding, ensuring your conveyor systems continue to operate at peak performance.

In addition to our core conveyor offerings, we also have significant experience with specialized sorting solutions, such as Tilt-Tray Sorters and Shoe Sorters, which are crucial for high-speed, accurate material handling in complex operations.

Why Choose Nationwide Services to install your
Conveyor System?

Specialized Installation Expertise: We provide turnkey installation of conveyor and sorter systems, ensuring expert assembly and seamless integration.

Precision Alignment & System Optimization: Proper alignment and leveling are essential for reducing wear, preventing jams, and ensuring smooth product flow. Our team adheres to exact specifications for optimal performance.

Seamless Collaboration: We work closely with your integrators, engineers, and automation teams, ensuring all mechanical and electrical components are perfectly aligned and ready for programming.

Onsite Commissioning Support: We provide onsite support during commissioning to address any mechanical or electrical adjustments, minimizing downtime and ensuring a smooth startup.

Minimized Downtime & Maximum Efficiency: Our structured installation approach ensures fast, efficient deployment, keeping your projects on schedule and maximizing operational efficiency.

Our Detailed Process

1

Pre-Installation Preparation & Site Readiness:

We streamline the installation process by offloading equipment, establishing staging areas, and laying out system paths.

2

Mechanical Installation & Structural Assembly:

We ensure proper positioning and stability by installing and securing conveyor frames, support structures, rollers, belt drives, and sortation components.

3

Electrical Installation & Power Integration

In collaboration with our electrical partners, we handle the installation of motors, power distribution, control wiring, 
and safety circuits.

4

System Alignment & Verification

We perform belt tracking, roller alignment, and level checks 
to ensure smooth and consistent material flow.

5

Commissioning Support & Adjustments

We provide onsite support to address any required mechanical or electrical modifications during system testing.

Case Study

A comprehensive material handling and Conveyor System Installation was executed at Coca-Cola’s New Jersey facility, significantly upgrading its operational capacity and efficiency. The project involved the Conveyor System Installation of an extensive 9,500 feet of Motorized Driven Roller (MDR), belt, and case conveyor systems, designed to streamline product movement throughout the plant. Key automation components included the integration of four high-capacity palletizers, ten spiral conveyors for vertical transportation, and five automated stretch wrappers to prepare goods for shipment. A major structural element of the project was the construction and integration of an 80,000 square foot mezzanine, substantially increasing usable floor space and optimizing the facility’s layout for enhanced workflow. This large-scale project provided Coca-Cola with a state-of-the-art, integrated conveyor and material handling solution.

Ready to optimize your robotic automation with expert tooling installation?

Schedule a discovery call or email a Project Manager today for more information.