Robotics/Automation
Installation and Maintenance

Precise installation of robotic systems is critical for today’s automated manufacturing facilities. Whether you’re running automotive weld lines, high-throughput material handling cells, or a single industrial robot handling a specialized task, the way your equipment is installed directly affects safety, uptime, and overall operational efficiency.

Nationwide Services specializes in the installation of robotic automation systems—complete lines, robotic cells, or individual robotic arms—so your automation systems can perform as intended from day one. Improper installation leads to costly downtime, unexpected breakdowns, and increased risk on the floor. That’s why we prioritize structural precision, accurate calibration, and reliable integration with your conveyors, tooling, and controls.

Our work supports both new projects and expansions, helping you optimize and streamline your manufacturing processusing cutting-edge robotics technology.

Recent Robotics & Automation Work:

We’ve supported large, complex projects across major facilities with a wide range of robotic equipment and layouts:
- (86) robots, (4) 7th axis robots, (2) overhead conveyors, (4) pieces of tooling over 25,000 lbs, cold build EOL (End of Line), fabricate and install line crossover, associated tools, fencing, and cable tray
- (146) robots, (3) pieces of tooling over 35,000 lbs, and (2) overhead conveyors
- (129) robots, 1,400′ AGV system, associated tools, fencing, and cable tray
- (15) robots, 300′ conveyor, (4) areas of kit work, and (2) balancers
- (2) lines, (440) robots, (6) overhead conveyors, and (18) pieces of tooling over 30,000 lbs
From large fleets of Fanuc robots to integrated lines using AGVs, conveyors, and tooling, our teams work alongside system integrators to deliver complete, field-tested solutions.

Why Choose Nationwide Services for
Robot Tooling Installation?

Expert Installation of Robotic Systems

Our teams possess extensive experience installing industrial robots and associated tooling. We handle:

We focus on secure mounting, proper reach, and clearances so each robot can meet its designed functionality and cycle time under real-world conditions.

Alignment and Structural Precision

Robotic systems demand meticulous positioning and precise calibration. We install to exact specifications so that:

This level of detail supports accurate path teaching, consistent robotic integration with upstream and downstream equipment, and longer lifespan for your assets.

Seamless Collaboration with Integrators and Automation Teams

We routinely work with:

Our role is to ensure all mechanical components—robots, fixtures, platforms, and conveyors—are installed correctly so controls and logic can be layered on without rework. That coordination helps your automation solutions reach targeted performance faster.

On-Site Commissioning Support

During commissioning, our teams remain on-site to support:

We work closely with your automation and controls teams so your line reaches stable production with minimal delay.

Minimized Downtime and Efficient Execution

From offloading and staging to final checks, our structured approach is designed to meet your schedule and reduce downtime during changeovers or new installations. We understand every hour lost impacts production and targets. Our focus is reliable execution and clear communication throughout the project.

Our Robot Tooling Installation Process

1 Pre-Installation Preparation and Site Readiness

We streamline the installation process by:

This up-front work limits surprises once installation begins.

2 Mechanical Installation and Structural Assembly

Our crews install:

We focus on secure placement, proper alignment, and access for maintenance technicians and production staff.

3 Electrical Installation and Power Integration

In collaboration with our electrical partners, we support:

All work is performed in line with safety requirements and integrator specifications, helping your industrial automationsystems function as designed.

4

Commissioning Support & Adjustments:

We provide onsite support during system testing to address any necessary modifications.

Robotics Maintenance and Support

Once installed, robotic systems require ongoing attention to stay reliable. We can work alongside your team and integrators to support preventive maintenance plans that include:

Effective maintenance procedures, combined with timely spare parts replacement and clear escalation paths, help maximize uptime and reduce emergency calls.

Case Study

A significant robotic tooling installation project was successfully executed at Rivian Automotive’s manufacturing plant in Normal, Illinois, to enhance their End-of-Line (EOL) capabilities. The project involved the precise installation and integration of 86 Fanuc Robots (MH, WR & Vision), including four specialized 7th-axis robots designed for complex movements and extended reach. Key infrastructure components included the installation of two overhead conveyor systems to optimize material flow. A critical challenge involved the handling and installation of four substantial pieces of tooling, each weighing over 25,000 lbs, demanding meticulous planning and execution for the cold build EOL system. The scope also encompassed the fabrication and installation of a line crossover structure, along with all associated tools, safety fencing, and cable tray infrastructure, ensuring a comprehensive and turnkey solution for the automotive manufacturer.

FAQs: Robotics / Automation Installation and Maintenance

What are the most common challenges in robotics maintenance?

Common challenges include component wear in high-cycle joints, cable and dress pack fatigue, and issues tied to environmental conditions such as dust, heat, or contaminants. If small issues aren’t addressed promptly, they can lead to unexpected breakdowns and longer repair times. A structured preventive maintenance plan and clear troubleshootingprocedures reduce these risks and help keep systems in service.

What is the typical implementation timeline for facility automation systems?

Implementation timelines vary based on project size, number of robots, and integration scope with conveyors and existing automation. Smaller single-cell projects can often be completed in weeks, while large, line-wide or plant-level automation systems may span several months from installation through commissioning. Early planning with integrators, electricians, and mechanical installers is key to staying on schedule.

What are the key steps in installing and setting up an industrial robot system?

Key steps include:

Verifying layout and base locations
Impact on production lines and scheduling to reduce downtime
Aligning robots with conveyors, fixtures, and part locations
Completing electrical and safety connections
Supporting calibration, path teaching, and test cycles with integrators

We work with you up front to address all of these factors so the moving project runs smoothly.

How do I choose the right company for machinery moving and installation services?

The right company will act as a trusted partner, not just a vendor. Look for:

Demonstrated experience with your type of industrial equipment (CNC machine, injection molding, presses, conveyors, etc.)
Clear project management and communication
Capacity to handle both single machine moves and large-scale factory relocations
Coverage for your region or across North America, if you have multiple sites

Nationwide Services combines technical expertise, specialized equipment, and a turnkey approach to keep your risk low and your machinery performing as expected.

Ready to Optimize Your Robotic Automation?

If you’re planning a new robotic automation project or expanding existing industrial automation in your facility, Nationwide Services can provide installation, tooling, and support that aligns with your production goals.

Schedule a discovery call or email a Project Manager today to discuss your next robotics or automation project and how we can help you execute it with confidence.

Robotics/Automation Installation and Maintenance